Industrial floor coating to fulfil high demands on durability and robustness

Our hard-wearing PU concrete in use in a food production hall.

Assignment and requirements

When building industrial halls, the floor coating must be very hard-wearing. Especially in the food industry, a robust covering with high mechanical load-bearing capacity is crucial. In addition, it must be (hot) water resistant and withstand rapid temperature fluctuations as well as the chemicals used for cleaning.

Particularities and challenges

PU concrete can fully meet these extreme requirements in the production hall of the food manufacturer PrJSC “MHP”. The 6mm thick polyurethane resin concrete floor is particularly suitable for such food processing areas due to its hygienic properties and high mechanical resilience. After curing, the mortar forms an impact-resistant surface that can be driven over with forklift trucks.

The solution

The high-adhesion primer KLB-SYSTEM PU-BETON 4050 Grundierung and the subsequently applied 3-component polyurethane mortar coating KLB-SYSTEM PU-BETON 4006 are elements of the proven build-up of the robust industrial floor.

Its extremely high robustness minimises the risk of cracking and thus the penetration of germs or bacteria. With slip resistance class R9, the flooring offers a slightly non-slip surface and easily withstands temperatures of up to 90 °C / 194 °F. As an alternative, PU-BETON 4009 allows for higher temperature resistance if the area of application requires it.

The Project

Category: Production
Area size: 3,540 m²
Area type: Traffic areas in production facilities
Completion: September 2022

S

Build-up of system

2. Mortar coating with KLB-SYSTEM PU-BETON 4006

1. Primer KLB-SYSTEM PU-BETON 4050 Grundierung

 

To System I1

Let our floors inspire you

Have a go at designing your ideal floor! Or get to know the differences and strengths of our various floor systems

A customised floor system for your project.

Configure your individual floor system so it is tailored to your project’s specific demands. If there should be several options available, you can compare the systems in more detail.

Get to the System Finder
Try out and find your favourite design.

KLB floor systems do not only offer a wide variety and choice of functional solutions. Also when it comes to visual appearance, there are hardly any limits set to your creativity and individuality. Just get in and try it out. Have fun!

Get to the Floor Designer
Bildschirm-Screenshot des Produktfinders auf der Homepage vor blauem Hintergrund

More references

Kirsten OHG – Robust floors for old buildings and industrial areas

The heavily stressed concrete showed numerous cracks and spalling, posing a significant dust and safety risk. In some areas, the substrate was so weak that it had to be removed and...

  • Foodstuffs
PU-BETON flooring in the food area of dairy "Weideglück"

The truck unloading area is exposed to constant stress: heavy goods traffic, moisture, road dirt and de-icing salt in winter. Added to this are chemical impacts from lactic acid.

  • Foodstuffs
MHP Arena of VfB Stuttgart soccer club (part 2): Kitchen

In the commercial kitchen of VfB Stuttgart soccer club, a hygienic, durable and functional commercial kitchen floor covering was installed. The jointless surface needed to be easy ...

  • Foodstuffs
CHEMORESIN flooring for industrial bakery "Der Beck"

In the large bakery "Der Beck GmbH", the floor covering must withstand thermal stress from very hot and heavy oven racks, be seamless and hygienic, and withstand mechanical stress ...

  • Foodstuffs

IMPORTANT NOTICE FOR USERS OF THE INTERNET EXPLORER
The website is not optimised for use in your browser. This results in display errors and limited functionality. We recommend that you use one of the following free browsers for unrestricted use of our website.