Load-bearing CHEMORESIN flooring for a large bakery
Thermically and mechanically highly resistant PU-Concrete coating for food processing areas.
Assignment and requirements
Fresh baked goods are produced daily at industrial bakery “Der Beck GmbH” – a considerable challenge for the floor: it must withstand thermal stress from oven racks heated to 200 °C / 392 °F, remain seamless and hygienic, and endure mechanical loads over extended periods.
Particularities and challenges
The floor needed to resist both sudden temperature fluctuations and daily rolling loads without showing any signs of wear.
At the same time, it had to be easy to clean and fully compliant with the hygiene regulations of the food industry. For optimal bond strength, anchoring grooves were milled into the substrate, particularly at edges and transitions areas.
The solution
The robust CHEMORESIN PU-BETON 4006 / 4009 system with R11 V4 slip resistance was installed. In high-load zones, PU-BETON 4009 was applied in a 9 mm layer thickness – specifically developed to withstand extreme mechanical and thermal stress up to 150 °C / 302 °F (dry heat).
The result: a jointless, easy-to-clean, chemically resistant flooring solution that remains dimensionally stable under continuous load – ideal for hygienic and safe use in bakery production environments.
The Project
Category: Production of a large bakery
Area size: 4,500 m²
Area type: Traffic areas in production facilities
Completion: August 2024
Build-up of system
4. Top sealer CHEMORESIN PU-BETON 4080, addition of catalyst CHEMORESIN PU-BETON 4094 KAT
3. Mortar coating with CHEMORESIN PU-BETON 4006/4009, scattering with quartz sand KLB-Quarzsand 0.3/0.8 mm
2. Intermediate and levelling layer CHEMORESIN PU-BETON 4045 (*partial areas)
1. Primer CHEMORESIN PU-BETON 4051
The object shown has a special build-up. The installation technique and product composition for this flooring was developed and implemented by our customer. The tested and proven KLB systems provide a reliable basis for many such out-of-the-ordinary applications. For special circumstances or if you have individual design requirements, you can also optionally supplement or adapt our systems with other products from our high-quality portfolio. KLB consultants will be happy to answer any technical questions you may have. You can find KLB systems recommended by us on our website at: www.klb-koetztal.de/en/systemfinder
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